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Syntegon

Napełnianie płynnych produktów farmaceutycznych

Na targach Pharmatag 2025 w Crailsheim firma Syntegon zaprezentowała nową koncepcję linii do płynnych produktów farmaceutycznych. SynTiso został opracowany we współpracy z dwoma partnerami z branży farmaceutycznej i odpowiada na aktualne wyzwania producentów farmaceutycznych w zakresie wysokiej wydajności i dostępności, a także maksymalnej wydajności produktu i minimalnej interwencji operatora. "Jako strategiczny partner przemysłu farmaceutycznego, wspólnie z naszymi klientami zrewolucjonizujemy operacje napełniania" – mówi Stephan März, wiceprezes wykonawczy ds. płynów farmaceutycznych w firmie Syntegon.

WEJŚCIE W GOZ MUSI SIĘ POWIEŚĆ

Rozmowa z Matthiasem Klauserem kierującym procesami obiegu zamkniętego w producencie technologii opakowań SYNTEGON.

New GKF Capsylon 6005 capsule filling machine

Syntegon is setting new standards in capsule filling for the nutraceutical industry with the European and US market launch of its GKF Capsylon 6005. The latest addition to the GKF Capsylon series is already successfully in operation in the Asian market; the North American launch is planned for October 2023. The GKF Capsylon 6005 differs from its predecessors primarily in terms of output and product yield – serving the need for higher production capacities of manufacturing companies. “We are seeing growing interest in products like vitamins, proteins, and other dietary supplements in the European and U.S. markets,” says Andreas Nuessle, product manager at Syntegon. “The GKF Capsylon 6005 combines a significantly higher output rate with the flexibility of the range to fill powders, pellets, granules, and even special products. This makes it suitable for a particularly wide range of applications.”

Digital solutions for liquid pharmaceutical processing

At this year’s interpack, Syntegon will provide insights into the future of liquid pharmaceutical processing. The expert for process and packaging technology has equipped the proven ALF 5000 filling and closing machine with smart functions: from individual container tracking and an intelligent piston pump to AR-supported format changes, visitors will gain an overview of current solutions. Syntegon will also present the next stage of its cloud-based software solution Synexio, which makes it easier to identify potential for equipment and process optimizations.

Versynta microBatch

For the third time in a row, the German Packaging Institute (Deutsches Verpackungsinstitut e.V.) has honored Syntegon with the German Packaging Award. The new development Versynta microBatch convinced the jury in the category “packaging machines”. The highly flexible and fully automated production cell with gloveless isolator fills and closes smallest batches of pharmaceuticals and biopharmaceuticals safely and with virtually no product loss.

Solutions for processing liquid pharmaceuticals

At this year’s Achema in Frankfurt, Syntegon will present new solutions for the filling of liquid pharmaceuticals, promoting the Versynta FFP (Flexible Filling Platform). With the new, modular FFP, the company offers an individually configurable machine for aseptic small batch filling, including high potent and BSL (Bio-Safety Level) pharmaceuticals. As the first filling platform of its kind worldwide, the Versynta FFP also features an integrated system for automated HEPA filter scans for RABS and isolators. Manufacturers can thus not only achieve significantly faster, reproducible results in real time, but also increase the reliability of their filter integrity tests.

Artificial Intelligence in Syntegon

Syntegon Technology recently installed the first fully validated visual inspection system utilizing Artificial Intelligence (AI) in an automated inspection machine. The installation constitutes a major step in the company’s sustained effort to introduce AI to pharmaceutical visual inspection, thereby exploring largely uncharted territory in the industry. “We are proud to announce this important move, which is the joint result of long-standing visual inspection expertise, solid software and pharmaceutical validation competence, courage to cross boundaries, and an excellent partnership with our customer,” says Dr José Zanardi, responsible for vision inspection development and applications at Syntegon.

Syntegon opens new OSD Customer Center

After a one-year construction phase, Syntegon Technology inaugurated its new OSD Customer Center in Waiblingen, Germany, on November 16, 2020. The 600 square meter building includes everything customers from Syntegon need for the formulation, development and production of their oral solid dosage (OSD) forms – from cleanrooms and assembly areas to offices, meeting and training rooms. “With this infrastructure and our team of experts, we offer our customers exactly the innovative power they expect from a reliable and future-oriented partner,” says Dr. Thomas Brinz, head of the new OSD Customer Center.

Valicare extends GxP expertise

New consulting services for the transition from development to clinical manufacturing.

Syntegon joins OPEN-SCS Group

Syntegon Technology recently joined the Open Serialization Communication Standard (OPEN-SCS) Group. Joint goals include the fight against pharmaceutical counterfeiting and the establishment of interoperable interfaces for the implementation of adequate serialization solutions.

Syntegon building on stable business performance

The process and packaging technology specialist Syntegon, formerly Bosch Packaging Technology, reported stable business performance in 2019. Sales increased to 1.33 billion euros (2018: 1.28 billion euros), and new orders also rose slightly. In the wake of the coronavirus crisis, the systems supplier to the pharmaceutical and food industries is seeing increased demand in its services business. Since interpack – the largest trade show in the industry that was originally scheduled for May – has now been postponed until next year due to the coronavirus pandemic, Syntegon is presenting its latest process and packaging technology at a virtual trade show from today until May 13. In this context, a special focus is on intelligent and sustainable technologies for the pharmaceutical and food industries. Following the introduction of the Syntegon corporate brand at the beginning of the year, the company is also unveiling its new product design for the first time at the event.

New technologies for solid dosage forms

Syntegon Technology showcases its long-standing processing and packaging expertise for solid dosage forms at the Virtual Show. The new Sepion coater series, which is available in six sizes, marks the beginning of the novelties. Visitors to the virtual event can also experience continuous production from powders to the finished capsule with the specially developed X-key principle. In addition, the new "Automated Process Development" (APD) tool automatically calculates optimal parameters for capsule filling processes in very short times.

Producing and processing liquid pharmaceuticals

Syntegon Technology provides insights into the future of liquid pharmaceutical processing: from May 7 to 13, customers can discover new developments at the Virtual Show. Based on digital machine presentations, concept studies and pilot projects as well as numerous opportunities to contact the experts, Syntegon shows how pharmaceutical manufacturers can prepare for future trends: new, targeted drugs for small patient groups require greater flexibility in the configuration of filling lines. At the same time, valuable data is generated, which can be used for traceability and increased product safety thanks to new software solutions.

Virtual Show 2020

Syntegon Technology Services at the Virtual Show 2020: digital and sustainable services throughout the machine life cycle.

Syntegon Technology new CEO

Syntegon Technology, a globally leading supplier of processing and packaging technology, appoints Dr Michael Grosse as new Chief Executive Officer (CEO). Most recently, Michael Grosse was a member of the Management Board of Tetra Pak. He has relevant leadership and management experience in the international mechanical engineering industry, particularly in the areas of process and packaging technology for the food industry. Michael Grosse joined Tetra Pak in 2003 and was, among other things, responsible for expanding the global services business. Furthermore, he is an expert for new product development and process technologies. Thanks to his many years of experience, he has built an extensive network and close relationships within the food industry. Before joining Tetra Pak, he held several management positions in the automotive industry. Michael Grosse will take up his post on March 1, 2020.

Bosch Packaging Technology is now Syntegon

Syntegon Technology is the new name among the market leaders in the processing and packaging industry. Known as Bosch Packaging Technology until late 2019, the former Bosch division today presented itself as an independent enterprise at the company headquarters in Waiblingen (Germany). Syntegon Technology’s business focus is on intelligent and sustainable technologies for the pharmaceutical and food industries. Extending the service range is a priority for the company. Syntegon Technology employs 6,100 people at more than 30 locations worldwide. It posted 1.3 billion euros in sales in 2019. Bosch disclosed its plans to sell the packaging machinery division to a newly incorporated entity managed by CVC Capital Partners, a leading private equity and investment advisory firm, in July 2019. The transaction was completed according to plan, with the company gaining full independence at the turn of the year.
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