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Erema

Nowa marka na rynku recyklingu

Jedna wizja – jeden cel – jedna firma. Przyszłością jest recykling tworzyw sztucznych, zgadzają się właściciele Grupy EREMA i Lindner Holding. Wspólnie założona spółka holdingowa BLUEONE Solutions ma na celu wykorzystanie wiedzy obu firm i wspólną realizację projektów badawczych w celu stworzenia standardów branżowych w zakresie recyklingu tworzyw sztucznych.

Trudny recykling

Gospodarka o obiegu zamkniętym dla tworzyw sztucznych może zostać osiągnięta tylko przy najwyższej możliwej jakości granulatów pochodzących z recyklingu. Producent maszyn do recyklingu EREMA jest pionierem z wieloletnim doświadczeniem w zakresie projektowania, jeśli chodzi o rzeczywiste wdrażanie tego, co jest technicznie wykonalne. Dzięki nowemu opracowaniu INTAREMA® TVEplus® DuaFil® Compact firma na nowo definiuje poziom jakości recyklingu szczególnie trudnych materiałów pokonsumpcyjnych i robi to przy znacznie zmniejszonym zużyciu energii.

Nowy wymiar recyklingu

Wraz ze wzrostem zapotrzebowania na tworzywa sztuczne pochodzące z recyklingu, rośnie również rozmiar maszyn. Dotyczy to zarówno przetwarzania poliolefin, jak i recyklingu PET. Nowe modele technologii VACUREMA® Basic są wyjątkowe pod względem skali i możliwości produkcyjnych. Przy przepustowości do 6 ton na godzinę zużywają również o dziesięć procent mniej energii niż porównywalne systemy bez nowej technologii uplastyczniania EcoGentle®, którą EREMA zaprezentowała po raz pierwszy na targach K 2022.

PURE LOOP new version ISEC evo

In recent years, the fibre and textile industry has been relying more and more on PURE LOOP's variable shredder-extruder solution ISEC evo for recycling production waste, and which will be in operation at the trade fair stand. What is more, the EREMA Group is to launch the latest development of this recycling machine at this year's ITMA. The ISEC evo FibrePro:IV has been specially designed for processing PET continuous fibres and fabrics.

PET fibre-to-fibre recycling

Following their entry into the fibres and textiles sector, as announced at K 2022, recycling machine manufacturer EREMA launches the INTAREMA® FibrePro:IV - which has been specially developed for PET fibre-to-fibre recycling - at ITMA in Milan from June 8 to 14. Thanks to its especially gentle material preparation and efficient removal of spinning oils, the rPET produced can be reused in proportions of up to 100 percent for the production of very fine fibres.

EREMA Discovery Day

When EREMA hosts Discovery Day, the company's headquarters becomes the meeting place for the biggest names in the plastics and recycling industry. This year, the customer event focused on the post consumer segment from a European perspective. Live demonstrations showcased the latest machine innovations for PET and polyolefin recycling. These produce recycled pellets of such high quality that they also meet the requirements for direct contact with food. The highlights included the opening of the newly built R&D Centre and a gala evening to celebrate the company's 40th anniversary.

EREMA Group ends financial year

Around EUR 355 million in overall turnover, 350 extruders delivered creating an additional recycling capacity for 1.6 million tons of recycled pellets as a result - these are the impressive figures with which the EREMA Group was able to close the 2022/23 financial year in March. The innovations presented at K 2022 put the group of companies - consisting of EREMA Group GmbH and its subsidiaries EREMA, PURE LOOP, UMAC, 3S, KEYCYCLE and PLASMAC - in a strong position for their planned ongoing growth.

Czy na recyklingu można zarobić?

Grupa EREMA udowadnia, że tak i to całkiem nieźle. Rosną przychody, wielkość zakładów i moce produkcyjne. Grupa EREMA, w skład której wchodzą EREMA Group GmbH i jej spółki zależne EREMA, PURE LOOP, UMAC, 3S, KEYCYCLE i PLASMAC, zamknęła rok obrotowy 2021/22 z 17-procentowym wzrostem przychodów. Skonsolidowane przychody Grupy wyniosły 295 mln EUR, a liczba pracowników wzrosła do ponad 840. Grupa EREMA pozostaje na kursie dalszego rozwoju.

EREMA Group looks back

The EREMA Group's review of K 2022 in Düsseldorf is positive all round. And that applies to the interest shown by visitors as well as to the number of plants sold. With all the group's companies together on one trade fair stand, the EREMA Group presented its entire range of products and services more comprehensively than ever before. Together with partners from the plastics industry, they made recycling and the circular economy a tangible experience for visitors to the Circonomic Centre.

Jakość stopu i dokładność filtracji

Sprawdzony tysiące razy, a teraz jeszcze bardziej wydajny dzięki 50 procent większej powierzchni ekranu w porównaniu do poprzedniego modelu. To właśnie wyróżnia nowy filtr laserowy EREMA 2/406, który POWERFIL, jednostka biznesowa producenta maszyn do recyklingu EREMA GmbH, prezentuje dziś na targach Plastics Recycling Show Europe w Amsterdamie.

EREMA presents “PredictOn:Drive”

Real-time visualisation of process and machine data holds great potential for the circular economy as a whole and for recycling processes in particular. At K 2022 EREMA will be launching "PredictOn:Drive", a predictive maintenance application for its recycling machines. The app can be used to monitor the condition of the main drive trains and vacuum pumps during operation to predict when maintenance needs to be performed next. The machine operator benefits from improved scheduling of maintenance work, shorter downtimes and lower costs.

Nowy globalny sojusz recyklingu PET

Grupa EREMA i INTCO Recycling podpisują strategiczne partnerstwo w zakresie recyklingu PET.

Recykling mechaniczny elementem chemicznego

EREMA prezentuje swoją nową serię CHEMAREMA® po raz pierwszy na K 2022. W nowej serii austriacki producent maszyn do recyklingu wprowadza swoje systemy recyklingu do łańcucha procesów recyklingu chemicznego. Produkty CHEMAREMA® zostały opracowane specjalnie do mechanicznego przygotowania strumienia wejściowego. Zapewniają, że materiał jest podawany do dalszego procesu chemicznego niezawodnie, w sposób ciągły i energooszczędny nawet przy wysokich przepustowościach.

Recyrkulacja włókien PET

Przemysł tekstylny jest trzecim największym konsumentem tworzyw sztucznych. Chociaż tempo wzrostu produkcji włókien i tekstyliów jest wysokie, gospodarka o obiegu zamkniętym w tym segmencie prawie nie ugruntowała się. Grupa EREMA intensyfikuje obecnie rozwój rozwiązań recyklingowych dla tego zastosowania dzięki nowej jednostce biznesowej włókien i tekstyliów. Obecnie nacisk kładziony jest na materiały z włókien PET z produkcji włókien i kolejnych etapów przetwarzania. Technologie recyklingu tekstyliów z włókien mieszanych ze źródeł zbiórki tekstyliów mają zostać opracowane w kolejnej fazie projektu.

Recykling mechaniczny na K22

Tegoroczne K skupia się w całości na tematach cyfryzacji, ochrony klimatu i gospodarki o obiegu zamkniętym. Dla Grupy EREMA, która od 40 lat temu aktywnie promuje technologie recyklingu tworzyw sztucznych oraz skupia kluczowych graczy w łańcuchu wartości, K jest doskonałą wizytówką. Zarówno na stoisku targowym, na którym wystawiane są wszystkie firmy wchodzące w skład grupy i ich produkty, jak i w Centrum Cyrkularności na terenie plenerowym. Tutaj projekty współpracy Grupy EREMA i pokazy recyklingu na żywo pokazują, jak ogromny postęp dokonał się w branży w zakresie gospodarki o obiegu zamkniętym.

High-performance filter

Proven thousands of times over and now even more powerful with 50 percent larger screen surface area compared to the previous model. That is what highlights the new EREMA 2/406 laserfilter, which POWERFIL, a business unit of recycling machine manufacturer EREMA GmbH, is presenting today at the Plastics Recycling Show Europe in Amsterdam.

From reserve site to production plant

Just under a year ago, the EREMA Group started to repurpose the premises of Gruber & Kaja in St. Marien, which they took over as a reserve site in January 2021. In the meantime, a lot is going on there.

Recykling nabiera prędkości

Rozmowa z Manfredem Hacklem, CEO EREMA Group. Wywiad ukazał się w grudniowym wydaniu magazynu Plastics Review.

KEYCYCLE, a subsidiary of the EREMA Group

The Spanish company Cadel Deinking has been working on the removal of printing inks from plastic surfaces since 2014 and has developed an innovative process for this purpose. In combination with EREMA recycling technology, this ink removal process has already proven its suitability for real-life applications involving the recycling of printed inhouse and post-industrial film waste. This represents a milestone in safely feeding recycled pellets made from originally printed film back into the production process. The EREMA Group with its subsidiary KEYCYCLE is now intensifying its cooperation with Cadel Deinking to drive this development forward technologically and form a product that meets industrial standards.

Demand for EREMA PET recycling

The recycling of PET bottles has gained worldwide acceptance over the past 20 years and has become a model for the circular economy in plastics. This development has been driven forward by EREMA's bottle-to-bottle innovations. The Austrian recycling machine manufacturer has set new standards in this respect time and again, particularly with their VACUREMA® technology, which is the heart of the new VACUNITE® process. As a result, PET bottles with a high recyclate content - a feature indicated clearly on the label - are now an increasingly common sight on shop shelves. The demand for EREMA's innovative PET recycling technologies is growing worldwide across the entire PET segment.

Innovative solutions for a circular economy

PrintCYC is a value chain initiative for the recyling of printed films. Current members are the machine suppliers Brückner Maschinenbau, Kiefel and PackSys Global, the CPP film specialist Profol, the ink manufacturer hubergroup, the converter Constantia Flexibles as well as the recycling technology specialist Erema. The initiative is coordinated by Annett Kaeding-Koppers as independent packaging and sustainability consultant. The project group has achieved remarkable results regarding the recycling of printed plastic films and processing of recyclate. The need for circular economy solutions for plastic packaging requires the packaging industry to take an active role in ensuring circularity starting from design, following the entire life cycle. Project members joined forces to research and test new ways for creating circular economy solutions based on post-industrial waste from printed plastic films in the most cost-effective manner. Deinking technology was not considered within this project.

Rapid purchase processing

It does not always have to be new. Previously owned plastics recycling technology made by EREMA can also be used to produce stable, top-quality recycled pellets for high-quality new end products. This is proven by UMAC, a subsidiary of the EREMA Group, which specialises in trading used recycling plants and components. Since the company's founding in 2016, it has sold than 60 machines and components. One of them was recently delivered to Avangard Innovative's Natura PCR recycling plant in Texas (USA).

EREMA looks back on a successful financial year

The financial year 2019/20, which ended on 31 March, marks a special milestone in EREMA's corporate history. For the first time the group of companies generated a consolidated total turnover of more than EUR 200 million and, with its recycling technologies and professional services, impressively underlined its position as a technology leader and driving force in the implementation of a circular economy for plastics. Then along came the Corona pandemic and the impact it made on our private lives and the economy. Within a very short period of time, EREMA implemented numerous measures to protect the health of employees, to continue business operations and to continue to meet the needs of customers as best they could. As Manfred Hackl, CEO EREMA Group GmbH says, "We are proud of our achievements in the past financial year and how we have handled the special challenges presented by the corona pandemic so far."

Responsibility with plastics recycling

At this year's Propak East Africa in Nairobi from 17 to 19 March, visitors to the shared trade fair stand (D9 in the Tsavo Hall) can find out how the recycling company Mr. Green Africa combines social responsibility with the highest specification technology and cost effectiveness. Since the beginning of the year a brand new INTAREMA® 1108 TVEplus® RegrindPro® with laser filter has been processing industrial and household waste plastic to produce recyclate at the company's plant in Nairobi. Trade fair visitors are invited to take part in Mr. Green Africa's plant tours on 18 and 25 March to see for themselves the recycling quality live in action.

EREMA launches new digital assistance systems and the BluPort customer platform

The plastics industry is currently facing two major challenges: the circular economy and digitalisation. EREMA is convinced that digitalisation in plastics recycling is an important pacemaker on the way to implementing a circular economy. The plastics recycling machine manufacturer is promoting this drive in the industry and at K 2019 will be presenting smart technologies and its new BluPort customer platform, where existing and new digital assistance systems will be brought together in future.
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